Product Overview: The Large Diameter Composite Pipe Crimping Swaging Machine is an industrial hydraulic hose crimping machine designed for handling heavy-duty tasks such as pressing, crimping, and swaging large diameter industrial hoses and steel pipes. With advanced hydraulic technology, it delivers high precision and powerful crimping capabilities, making it ideal for large-scale industrial applications where durability and accuracy are crucial.
Crimping Range: |
100-350mm (hose inner diameter) |
Crimping Pressure: |
3800t |
Power Voltage: |
380v/50HZ |
Motor Power: |
17KW |
Primary Opening Degree: |
24mm |
Flange Maximum Size: |
480m |
Rated Pressure: |
25MPa/4Mpa |
Mould Length: |
126mm |
Number of flaps per set of molds: |
16 pieces |
Weight: |
6500KG |
Control Mode: |
touch screen + handle with wire |
Key Features:
Precision Crimping: Our machine utilizes advanced crimping technology to deliver precise and uniform crimps, guaranteeing secure and leak-free connections. This level of accuracy ensures optimal performance and safety in your hydraulic systems.
Versatility and Power: With a wide range of compatible hose sizes and materials, our crimping machine accommodates various industrial needs. Its powerful hydraulic system generates ample force to crimp hoses effectively, regardless of their size or material.
Easy to Use: We understand the importance of efficiency, which is why our crimping machine features intuitive controls and a user-friendly interface. Even operators with minimal experience can quickly learn to operate it, reducing training time and increasing productivity.
Durability and Reliability: Built with high-quality materials and robust construction, our crimping machine is engineered to withstand the demands of industrial environments. It ensures long-lasting performance and minimal downtime, enhancing the efficiency of your operations.
Safety First: Safety is our top priority. Our crimping machine is equipped with safety features such as emergency stop buttons and protective shields, ensuring the well-being of operators and preventing accidents.
Invest in our industrial hose crimping machine to experience seamless hose assemblies, increased productivity, and enhanced system performance. With its precision, versatility, and durability, it is the ultimate tool for achieving reliable hose connections in various industries.
Appliction:
Applicable to all kinds of machinery high and low pressure oil pipe, gas pipe, water pipe, cable joint, car air conditioning pipe, car power steering pipe, oil pipe, gasoline supply Oil pipes, as well as construction fittings, daily hot water and gas pipe buckling, widely used in vehicles, construction machinery, hydraulic machinery, welding and cutting equipment and other operations.
Application Scenarios and Advantages
Applicable Industries:
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Automotive Manufacturing: This machine is widely used in automotive assembly lines for crimping hydraulic hoses that power brakes, transmissions, and other critical systems.
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Construction Machinery: Ideal for crimping large hydraulic hoses used in excavators, cranes, and other heavy construction equipment.
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Oil & Gas Industry: Its ability to handle large diameter pipes makes it perfect for offshore and onshore oil pipelines, providing secure, long-lasting connections.
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Aerospace and Marine: Essential in industries where high-pressure hose reliability is key to safety and performance.
Unique Selling Points:
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High Crimping Precision: Offers unmatched accuracy, reducing the risk of leaks and failures, which is crucial for high-pressure systems.
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Ease of Operation: The hydraulic hose crimping machine is designed for ease of use, with intuitive controls that enable both seasoned professionals and new operators to use it efficiently.
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Durability and Low Maintenance: Built to last with minimal maintenance, reducing downtime and increasing productivity for businesses.
User Benefits:
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Efficiency Boost: By allowing fast, accurate crimping, this machine significantly reduces production time, helping businesses meet deadlines.
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Cost-Effective: Long-lasting parts and reduced need for maintenance translate to lower operating costs and long-term savings.
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Safety: Reliable crimping helps prevent hose or pipe failures, ensuring safe operations in critical systems.
Ease of Use
Simple Operation Steps:
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Preparation: Place the hose or pipe into the machine.
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Adjustment: Set the crimping diameter and pressure using the control panel.
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Crimping Process: Start the machine, which will automatically apply the necessary force to crimp the fitting securely.
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Inspection: Once the crimping is complete, inspect the crimp for quality assurance.
Maintenance & Care:
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Routine Inspection: Regularly check for wear on critical components such as dies and hydraulic seals.
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Lubrication: Ensure the machine is well-lubricated to prevent friction and extend the life of moving parts.
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Easy Replacement Parts: Key parts are easy to replace, ensuring that the machine remains operational with minimal downtime.
Certifications and Compliance
Industry Standards:
This industrial hydraulic hose crimping machine meets all necessary safety and quality standards, including:
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ISO 9001: Certified for quality management systems.
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CE Certification: Ensures compliance with European safety standards, indicating that the machine is safe for use in various industrial settings.
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API Compliance: Meets American Petroleum Institute standards for use in oil and gas applications.
Customer Feedback and Success Stories
Case Study: A well-known automotive manufacturer integrated this machine into their production line and reported a 30% increase in production speed due to the machine's ability to quickly crimp large diameter hydraulic hoses with precision. The reduction in downtime and maintenance also resulted in considerable cost savings.
Customer Reviews:
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John M. from the Oil & Gas Industry: "This crimping machine has been a game changer for us. We’ve significantly cut down on pipe installation times and improved overall safety."
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Construction Firm: "The precision and durability of this machine are unmatched. It's handled every challenging task we've thrown at it without fail."
Purchase Information and Warranty
Pricing:
For pricing details, please contact us directly to get a customized quote based on your specific needs. Bulk orders and long-term contracts are eligible for discounts.
Warranty & Support:
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Warranty: Comes with a 2-year warranty that covers any manufacturing defects.
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After-Sales Service: Our dedicated support team provides 24/7 technical assistance and can ship replacement parts globally.
For more information on how the Large Diameter Composite Pipe Crimping Swaging Machine can improve your operations, or to request a quote, contact us today! Our experts are available to help you find the best solution for your industrial crimping needs.